Stacking
For stable processes in the Sleevings process
Cup stacking from BERNING
In modern cup machines, clean cup handling is crucial for the overall throughput of the line. BERNING develops automated solutions for Destacking and Stacking Cups that are precisely matched to the Sleeving and Shrink processes. Our systems ensure a continuous, trouble-free process – from precise separation of empty cups to orderly restacking after shrinking (process). They are reproducible, material-sensitive and fully synchronized with the main machine.
Whether thin-walled Plastic cups, different geometries or high cycle rates: Our Cup stack is designed in such a way that it can be flexibly integrated into existing systems while ensuring maximum process stability.
For overcoming the height of stacked containers to save space.
Elevator
Technical data:
Product diameter / diagonal
42-110 mm
Product height
40-150 mm
Performance / output
500 T/min
For continuous cup flow from the stack.
Destacker
Technical data:
Product diameter / diagonal
42-110 mm
Product height
40-150 mm
Performance / output
500 T/min
Belt height
> 850 mm
For orderly stacking after the production process.
Stacker
Technical data:
Product diameter / diagonal
42-110 mm
Product height
40-150 mm
Performance / output
500 T/min
Belt height
> 850 mm
Align.
Stacking.
Why cup stacking from BERNING
Cup processes place special demands on cycle accuracy, material protection and synchronization. The cup stacking systems from BERNING ensure that denesting, sleeving, Shrinking (process) and re-stacking function as a closed process. Each cup is separated in a controlled manner, safely guided and precisely aligned – from the first contact to transfer to further processing.
The result is clean stacks, reproducible processes and a solution that can be flexibly adapted to different formats, materials and line speeds.
10 important features of the Cup denester and stacker
These functions make all the difference when Cups need to be processed automatically, gently and in Cycles / Beats (timing) of the line:
- Automatic destacking of cups
The system separates the cups precisely and reliably from the stack and is therefore perfect for continuous machine feeding. - Optimum integration into the sleeving machine
The destacked cups are transferred precisely to the feeding conveyor of the sleeving machine, where they are aligned reliably. - High process stability
The automated Separation prevents tilting and double drops. - Gentle and safe cup handling
Special separating systems enable gentle denesting without damaging the material. - Synchronization with Sleeve and Shrink processes
Thanks to the coordinated control system, the denester, sleeve machine and shrink system run perfectly in Cycles / Beat (timing). - Automatic stacking after the process
After sleeving and Shrinking (process), the cups are aligned and stacked neatly. - Ready for further processing
The finished stacks can be transferred directly to downstream Packaging or handling systems. - Time and cost savings
The fully automated process reduces manual effort, increases production speed and minimizes downtimes. - Adaptable to different cup formats
Regardless of whether different diameters, heights or materials are involved – the system can be flexibly adapted to customer requirements. - Robust and maintenance-friendly design
The industrial-grade components, easy accessibility and modular design ensure a long service life and low maintenance costs.
Our satisfied customers
Your message to Berning
“Clean cup stacking is no coincidence, but the result of precise technology.”